Our sophisticated two-stage refining solutions for your chocolate mass or liquification creates the consistent particle size you need for a quality end product.
The conch is a large kneader, where the powdery flakes from the refiners are treated with a large amount of mechanical energy input, usually over several hours. This is where most of the transformations described in the introduction of this article takes place.
Because of the pressure and the speed differential between the rolls, the product is picked up and refined more and more between each susequent kaş of rolls. The five roll refiner has four (4) refining steps, each roll başmaklık a different speeds. Pressures are controlled kakım well.
Physically, chocolate mass is a suspension of particles in a continuous phase of liquid fat. Downstream when producing final products for the consumer, fat crystallisation is initiated and the mass is forced into the desired shape and solidifies. These steps are hamiş considered here, although many properties of the bitiş product kişi be predicted by measurable properties of the still liquid chocolate mass.
Removal of water contained in raw materials, as it would form undesired sticky layers on hygroscopic particles
Use the table below to estimate possible melt rates of chips or buttons and blocks – from small (10lbs) to one titrem. The examples below are based on melting chips/buttons with typical coating characteristics.
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In this article, we’ll explore everything you need to know about chocolate refiners, their benefits, and how to choose the right one for your needs. Download our free whitepaper
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Typical cleaning time. (this incudes both a hot water wash down with detergent and hand cleaning as required, followed by the time for the machine to dry ready for the next product)
The feed mass must have a certain consistency, which is determined by the initial fat content, particle properties and upstream process parameters. Here the particles are ground to their bitiş size, usually below 30µm in order to avoid a sandy texture in the mouth in the bitiş product. A difficulty is to combine the continuous refiners with downstream batch conches. Productivity of both machines strongly decreases if only one refiner is connected to one conch. Therefore usually a number of refiners are connected to a number of conches, which leads to relatively large production lines of several tons per hour. This is also one of the reasons why smaller companies hardly use this technology.
Priming time. (this is the time from when product is loaded into the melter to the point where the product level in the tank is above the outlet port)
I have a chocolate cookie recipe that is the easiest tastiest chocolate cookie you’ll ever make. I got it from a lady at church years ago. We call them chocolate dream cookies. 1 stick of butter
Our goal is to improve your production efficiency and profit margins. To make this happen, we ensure your melter specifications align with your business requirements.